High Tear Strength Silicone Rubber Parts for Reliable Installation
High Tear Strength Silicone Rubber Parts for Reliable Installation
High Tear Strength Silicone Rubber Parts for Reliable Installation
High Tear Strength Silicone Rubber Parts for Reliable Installation
High Tear Strength Silicone Rubber Parts for Reliable Installation
High Tear Strength Silicone Rubber Parts for Reliable Installation
Model
BH-seals

Item specifics

Design
Follow 3D Drawing Or Physical Object
Process
Molding
Feature
High Tear Strength,Durable
MOQ
100000pcs
Application
Automotive, Marine, and Industrial

Review

Description

High tear strength molded silicone rubber parts with reinforced compound for reliable installation
High-tear silicone parts · OEM / ODM

Assembly durability

High tear strength silicone parts that survive installation, not only service

Updated 2026FromRubber engineering teamCompound and moulding programme

Most torn silicone parts do not fail in the field. They fail on the line, when someone stretches the part over a flange, a connector or a lip. This compound is built for that moment: at least 32 kN/m tear strength to ASTM D624 Die B, 650 % elongation, 60 ±5 Shore A.

≥32 kN/mtear, ASTM D624 Die B
650 %elongation at break
−55 to +225 °Ccontinuous service
11.2 MPatensile strength

Tear strength is an assembly number

An 18 kN/m part and a 32 kN/m part look identical on a bench. On a line running a few thousand pieces per shift they do not behave the same at all. The difference shows up as nicks that open into tears at the corner where the operator pulls, and it is usually recorded as an assembly reject rather than a material fault.

The compound is a vinyl-stopped silicone with nano-dispersed silica reinforcement, and it measures about 40 % higher than a conventional peroxide-cured silicone of the same hardness. Consistency matters as much as the peak value: lots are released against the same Die B specimen, typically landing between 32 and 35 kN/m.

How the common grades compare

MaterialTear strength (kN/m)Note
High-tear silicone (this compound)32Typical of production lots, some to 35
Generic peroxide-cured silicone18Reference grade for comparison
Fluorosilicone, standard22Where fuel resistance is also required
EPDM, high-tear grade28Better water and steam ageing
HNBR, high-tear grade26Better oil resistance
VMQ, typical industry range15–20Wide lot-to-lot spread

Four design rules that protect the tear value

The compound cannot compensate for a drawing that concentrates stress. Before tooling we check four things, and we will redraw them if needed:

  • Every internal corner gets a radius, 0.5 mm minimum.
  • Wall transitions stay gradual — no step changes in section.
  • The parting line is kept off the direction the part is stretched during assembly.
  • Webs below 0.6 mm are either thickened or supported, never left to carry a pull.
Precision molded high tear silicone parts with radii and gradual wall transitions
Radii and gradual wall transitions are what keep the measured tear value in the finished part, not just in the test slab.

What survives ageing

Tear strength is only useful if it is still there after the part has lived in the application. The retention below is on the same compound, same specimen geometry:

ConditionResidual tearRetention
1000 h at 150 °C, air30 kN/m94 %
1000 h at 200 °C, air27 kN/m84 %
IRM 903 oil, 500 h at 125 °C28 kN/m87 %
Fuel C, 70 h at 23 °C29 kN/m91 %
UV weathering, 1000 h31 kN/m97 %

Where this compound is specified

Air intake ducts and turbo couplers, valve cover gaskets, coolant seals, diaphragm pump membranes, hatch and access seals, vibration isolators and grommets — parts that are stretched, clamped or pushed over an edge during assembly and then flexed in service. Food-contact and medical grades are available from the same platform, with the same reinforcement.

If the part also has to seal against fuel or oil, the tear requirement and the fluid requirement pull in different directions: read the fluid-resistant gasket page before choosing between a reinforced VMQ and a fluorosilicone.

From drawing to first article

1Part and assembly reviewWe look at how the part is fitted — the stretch ratio, the edge it crosses and the tool used.
2Compound selectionHardness, colour and reinforcement fixed against the temperature and medium.
3Mould and T1 partsCompression mould with the parting line placed for assembly, not for mould convenience.
4Test and releaseTear, tensile and compression set on the first lot; certificates with every batch.
High tear silicone grommets and isolators moulded with radiused corners
Grommets, isolators and couplers from the same compound — the geometry that protects the tear value is the same on every part.

What we need to quote

  • 3D model or measured sample
  • Assembly method and expected stretch
  • Service temperature and medium
  • Hardness and colour, if already fixed
  • Any food-contact or medical requirement
  • Annual volume and pack format

What comes back

  • Compound data sheet, ASTM methods listed
  • Tear and ageing data on the actual lot
  • DFM notes on radii and wall transitions
  • T1 samples for fit and assembly trials
  • First-article dimensional report
  • FDA-grade option on request

Send the part and the assembly method

Tear failures are usually an assembly question before they are a material question. Send the drawing with a short note on how the part is fitted and we will tell you whether the compound or the geometry needs to change.

Talk to an engineerCustom silicone parts
FromRubber
custom silicone & plastic manufacturing since 2010
karl@fromrubber.com
fromrubber.com
+86 18926836960

Dongguan Bohao Electronic Technology Co., Ltd. IATF 16949:2016 / ISO 9001:2015 certified. Values shown are typical for the listed compound or platform; the drawing and the approved sample govern production.