DIN Rail Mount Plastic Enclosure - Compact Modular Electrical Case
- Model
- BH-Plastic Enclosure
Item specifics
- Design
- Follow 3D Drawing Or Physical Object
- Process
- Injection Molding
- Feature
- Secure & Rustproof
- MOQ
- 1000pcs
- Application
- Outdoor
Review
Description
DIN Rail Mount Plastic Enclosure
Compact Modular Electrical Case for Industrial Applications
A high-performance, UL94 V-0 rated thermoplastic enclosure engineered for secure DIN rail mounting of electrical components. Designed for industrial control panels, automation systems, and power distribution applications requiring compact modularity, durability, and compliance with international standards.
Technical Specifications & Features
| Core Product Specifications | |
|---|---|
| Material & Construction | High-impact polycarbonate blend, UL94 V-0 flame retardant, halogen-free, fiberglass reinforced for structural integrity. |
| Protection Rating | IP66 (dust-tight, protected against powerful water jets) and IK08 impact resistance (5 joule impact energy). |
| DIN Rail Compatibility | Designed for TS35/7.5 and TS35/15 DIN rails per IEC/EN 60715 standard. Includes integrated snap-on mounting clips. |
| Internal Dimensions (WxHxD) | Modular design available in 6 sizes: 120x90x55mm, 160x110x65mm, 200x140x75mm, 240x170x85mm, 300x200x95mm, 360x240x105mm. |
| Operating Temperature | -40°C to +120°C continuous operation. Suitable for harsh industrial environments. |
| Cover System | Transparent or opaque screw-fixed covers with silicone gasket. Optional hinged cover available. |
| Cable Entry & Knock-outs | Pre-molded knock-outs for PG7, PG9, PG11, PG16, and M20 cable glands. Bottom and side entry options. |
| Color Options | Standard: Light Gray (RAL 7035), Black (RAL 9005). Custom colors available for bulk orders (MOQ 500+ units). |
| Compliance & Certifications | UL94 V-0, RoHS, REACH, IEC 60715, ISO 9001:2015 manufacturing quality. |
Industrial Applications
- Industrial Automation: PLCs, relays, terminal blocks, sensors, and control circuit housing.
- Power Distribution: Circuit breakers, contactors, surge protectors, and energy meters.
- Building Management Systems: HVAC controls, lighting controllers, access control modules.
- Telecommunications: Network interface devices, fiber termination units, power over Ethernet (PoE) injectors.
- Renewable Energy: Solar inverter components, charge controllers, monitoring devices.
- Transportation Infrastructure: Railway signaling, traffic control systems, EV charging station electronics.
Design Advantages
Modular Flexibility: Stackable and side-by-side mounting allows for scalable control panel layouts.
Tool-free Installation: Integrated DIN rail clips enable quick mounting without additional hardware.
Maintenance Efficiency: Transparent covers provide visual inspection without disassembly.
Space Optimization: Compact depth (55-105mm) maximizes panel density while maintaining accessibility.
Environmental Resilience: Resists oils, chemicals, UV radiation, and mechanical impact.
Compliance Ready: Pre-compliant with major international standards for global market deployment.
Installation & Configuration
Mounting Procedure
- Rail Preparation: Ensure DIN rail (TS35/7.5 or TS35/15) is securely mounted per IEC 60715.
- Enclosure Positioning: Align enclosure clips with the top edge of the DIN rail.
- Snap-on Engagement: Apply firm pressure until audible click confirms secure locking.
- Component Installation: Mount electrical components using internal mounting bosses (M4 threaded inserts provided).
- Cable Routing: Utilize appropriate knock-outs for cable glands or conduits.
- Sealing: Ensure gasket is properly seated before tightening cover screws (0.6-0.8 Nm torque).
Model Comparison & Selection Guide
| Model Code | Internal Dimensions (mm) | Volume (L) | Max Component Height | Typical Use Case | Units per Rail Meter |
|---|---|---|---|---|---|
| DIN-PE120 | 120×90×55 | 0.59 | 80mm | Single relay, sensor interface | 8 |
| DIN-PE160 | 160×110×65 | 1.14 | 100mm | PLC module, small controller | 6 |
| DIN-PE200 | 200×140×75 | 2.10 | 120mm | Power supply, circuit breaker | 5 |
| DIN-PE240 | 240×170×85 | 3.46 | 150mm | Multi-circuit control, I/O modules | 4 |
| DIN-PE300 | 300×200×95 | 5.70 | 180mm | Communications equipment, meters | 3 |
| DIN-PE360 | 360×240×105 | 9.07 | 220mm | Large controllers, modular systems | 2 |
Engineering Support & Customization
Standard Customization Options
- Custom knock-out patterns
- Pre-drilled mounting holes
- EMI/RFI shielding coatings
- UV-stabilized material variants
- Custom color matching (Pantone/RAL)
- Integrated mounting brackets
- Transparent/opaque cover combinations
- Laser etching and labeling
Design Services
Our engineering team provides comprehensive support for custom enclosure solutions:
- 3D CAD Models: STEP, IGES, and SolidWorks files available for all standard models.
- Prototyping: Rapid prototyping available within 10 business days for design validation.
- Thermal Analysis: Computational fluid dynamics (CFD) simulations for heat management.
- Compliance Testing: In-house testing for IP, IK, and flammability certifications.
Ordering Information & Compliance
Packaging & Logistics
All enclosures are packaged in recyclable cardboard boxes with protective foam inserts. Standard packaging quantities:
- Small models (DIN-PE120/160): 20 units per master carton
- Medium models (DIN-PE200/240): 12 units per master carton
- Large models (DIN-PE300/360): 6 units per master carton
Minimum order quantity: 50 units (mix of models allowed). Lead time: 15-25 business days for standard orders, 35-50 days for customized solutions.
Global Compliance
North America: UL94 V-0, CSA C22.2 No. 94, RoHS compliant
Europe: CE marked, RoHS, REACH, IEC/EN 60715 compliant
Asia-Pacific: China RoHS, KC Mark (Korea), JIS (Japan) compatible
International: ISO 9001:2015 manufacturing quality system
Note: Documentation package includes certificate of compliance, material declarations, and 3D CAD files. Request samples through our technical sales team.
Optimize Your Industrial Panel Design
Our DIN rail mount enclosures provide the perfect balance of protection, modularity, and compliance for your electrical systems.
